Wire Brush Machine

Home/Products/Wire Brush Machine
Gear Finishing & Surface Treatment

Takes out what deburring leaves behind

Designed with a straight spindle to remove the secondary burrs that remain on gears after the deburring operation, improving the quality and working life of the gear. Built from high-grade raw materials and modified to suit your component.

Spindle
Straight spindle, vertical mounting
Stations
Single or twin brushing station
Tooling
Circular wire brush, grade selected for your material
Speed control
Variable, set from the control panel
Dust handling
Suction port ready for a dust and fume collector
Customisation
Brush size, speed and fixturing built around your part
The Problem It Solves

What is a secondary burr, and why does it matter?

A deburring pass removes the main burr, but it often folds a much finer secondary burr back onto the tooth edge, and leaves loose swarf sitting in the root. Neither is visible at a glance, and both travel into the gearbox.

Wire brushing lifts these fine burrs away and sweeps the roots clean, so the gear reaches assembly genuinely burr-free. On a cleanliness-audited line this is the step that makes the difference between a pass and a rejection.

Our Offerings & Technology

How we build the machine

Key Features & Advantages

A small machine that decides your cleanliness result

01

Removes fine burrs

Lifts the folded secondary burrs that an abrasive deburring pass leaves on the tooth edge.

02

Cleans the roots

Sweeps loose swarf out of the tooth roots where it otherwise sits until assembly.

03

Controlled aggression

Variable speed lets you brush hard enough to clear burrs without rounding the working flank.

04

Twin station option

Two brushing heads on one frame keep cycle time down on a production line.

05

Dust contained

Enclosure and suction port keep brush dust and wire fragments out of the operator’s air.

06

Low running cost

Brushes are a consumable we stock, and everything else on the machine is a standard bought-out part.

Technical Specifications

Standard build

Machine typeWire brush machine, straight vertical spindle
PurposeSecondary burr removal and swarf clearing after deburring
StationsSingle or twin brushing station
Brush typeCircular wire brush, grade selected per material
Brush diameterTo be confirmed per model
Spindle driveMotor rating — to be confirmed per model
Speed controlVariable frequency drive, set from the panel
LoadingManual or semi-automatic with part locating fixture
Component capacityMax component diameter — to be confirmed
AutomationControl panel with cycle timer and counter
EnclosureSheet metal cabinet with interlocked door
Dust extractionSuction port, ready for our dust and fume collector
Power supplyTo be confirmed per model
Machine dimensionsTo be confirmed per model
CustomisationBrush, speed and fixture built around your component
Where It Is Used

Typical applications

Gear production lines

The finishing station after deburring on automotive and transmission gears.

Cleanliness-audited work

Parts supplied against a documented cleanliness or burr-free standard.

General machining

Turned and milled components that need edges cleaned before assembly.

Job shops

A low-cost finishing station for shops running mixed batch work.

Often Bought Together

Machines that pair with this one

Gear Deburring Machine

The primary burr removal step that runs before wire brushing.

Dust & Fume Collector

Captures the fine brush dust and wire fragments at source.

Component Washing Machine

The next step — washes the brushed part oil-free and assembly-ready.

Not sure if brushing will pass your audit?

Send us a deburred sample and your cleanliness specification. We will brush it and send it back for you to inspect.